Helical Reduction Gear Box

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Product Details:

Voltage 415 V AC
Pressure Atmospheric
Starting Type Direct On Line (DOL)
Bearing Type Ball Bearing
Noise Level <75 dB
Standard IS: 325/IEC
Features High durability, robust construction, low noise, efficient performance
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Helical Reduction Gear Box Product Specifications

Protect Feature Overload Protection
Features High durability, robust construction, low noise, efficient performance
Noise Level <75 dB
Phase Three Phase
Weight 65 kg
Standard IS: 325/IEC
Color Blue
Shaft Diameter Up to 65 mm
Bearing Type Ball Bearing
Voltage 415 V AC
Pressure Atmospheric
Mounting Type Foot Mounted
Starting Type Direct On Line (DOL)
Power Varies as per Model (up to 200 kW)
Ambient Temperature -10C to +50C
IP Rating IP55
Output Power Up to 200 kW
Frequency (MHz) 50 Hz
Speed 1440 rpm
Current Type AC
Horse Power Up to 300 HP
Sealed Type Oil Sealed
Product Type Helical Reduction Gear Box
Power Rating Up to 200 kW
Motor Type Helical Gear Motor
Rated Frequency 50 Hz
Efficacy High
Torque Up to 10000 Nm
Rated Voltage 415 V
Cooling Method Natural Air Cooled
Dimension (L*W*H) 420 mm x 260 mm x 370 mm
Poles Number 4

Gear Ratio 5:1 to 25:1
Customization Available as per customer requirement
Surface Treatment Powder Coated
Alignment Exactly machined for perfect alignment
Lubrication Type Splash Lubrication
Application Industrial drives, conveyors, mixers, crushers
Installation Orientation Horizontal / Vertical
Service Life Designed for Extended Operation
Housing Material Cast Iron
Manufacturing Process CNC Machined
Output Shaft Type Solid Shaft
Gear Teeth Finish Precision Ground
Gear Material High Grade Alloy Steel

Product Description

Specification

Minimum Order Quantity	1 Piece
Gear Type	Helical
Usage/Application	Industrial
Brand	J D Automation
Application	Printing Industry, Packaging Industry, Oil Mill etc
Power (HP)	0.5 HP
Material	Mild Steel
Orientation	Horizontal, Vertical
Mounting	Flange, Foot
Input Speed (rpm)	1500 rpm
Gear Ratio	5-51
Voltage	230 to 415V

Superior Material & Precision Engineering

Crafted from high-grade alloy steel and protected with a powder-coated cast iron housing, this gear box exemplifies durability and strength. The gears are manufactured via CNC machining and finished with precision grinding, ensuring they offer smooth operation, optimal efficiency, and minimal wear for extended service life in continuous industrial use.

Reliable Performance & Versatile Application

Designed for industrial usage, including conveyors and crushers, this gear box supports both horizontal and vertical installation. It operates at 415 V AC with a frequency of 50 Hz, providing high efficacy and up to 200 kW power. The solid output shaft, ball bearing support, and natural air cooling enable consistent, quiet performance under varied industrial conditions.

Customization & Safety Features

Choose configurations that suit your specific needs, with options for gear ratios, mounting style, and alignment. Overload protection and a sealed, splash lubrication system ensure long-term reliability. The unit adheres to IS: 325/IEC standards and is designed to function in ambient temperatures from -10C to +50C, guaranteeing operational safety.

FAQ's of Helical Reduction Gear Box:

Q: How is the Helical Reduction Gear Box installed in an industrial setup?

A: The gear box supports both horizontal and vertical installation orientations and is typically foot-mounted. Clear alignment via CNC machining ensures straightforward and precise mounting, and the process can be tailored as per customer requirements.

Q: What materials and manufacturing processes are used in the gear box?

A: High-grade alloy steel is used for the gears, and the housing is made from robust cast iron. Every gear is CNC machined and precision ground, then powder-coated for enhanced surface protection and longevity.

Q: Where can this gear box be effectively used?

A: This gear box is ideally suited for industrial drives, conveyors, mixers, and crushers across diverse sectors where reliable torque transmission and efficient performance are essential.

Q: What benefits does splash lubrication provide in this gear box?

A: Splash lubrication ensures consistent lubrication of all moving components, minimizes maintenance requirements, and enhances operational longevity by reducing friction and heat buildup.

Q: When should the gear box be considered for replacement or upgrade?

A: Given its design for extended service life with robust construction, replacement should only be necessary if operational requirements change, extreme overload occurs, or as part of scheduled plant upgrades.

Q: How does overload protection work in this gear box?

A: The integrated overload protection mechanism safeguards the internal components from excess mechanical loads, preventing damage and extending the overall service life of the gear box.

Q: What customization options are available for the Helical Reduction Gear Box?

A: Gear ratio, output shaft type, mounting orientation, and dimensions can be customized to suit specific operational and installation needs. This ensures optimal integration into a wide range of industrial systems.

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