Helical Reduction Gear Box

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Product Details:

Horse Power Up to 300 HP
Pressure Atmospheric
Cooling Method Natural Air Cooled
Poles Number 4
Torque Up to 10000 Nm
Bearing Type Ball Bearing
Standard IS: 325/IEC
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Helical Reduction Gear Box Product Specifications

IP Rating IP55
Motor Type Helical Gear Motor
Speed 1440 rpm
Frequency (MHz) 50 Hz
Efficacy High
Poles Number 4
Protect Feature Overload Protection
Bearing Type Ball Bearing
Torque Up to 10000 Nm
Standard IS: 325/IEC
Power Varies as per Model (up to 200 kW)
Phase Three Phase
Horse Power Up to 300 HP
Pressure Atmospheric
Cooling Method Natural Air Cooled
Weight 65 kg
Output Power Up to 200 kW
Voltage 415 V AC
Noise Level <75 dB
Starting Type Direct On Line (DOL)
Rated Voltage 415 V
Sealed Type Oil Sealed
Current Type AC
Rated Frequency 50 Hz
Features High durability, robust construction, low noise, efficient performance
Shaft Diameter Up to 65 mm
Power Rating Up to 200 kW
Mounting Type Foot Mounted
Dimension (L*W*H) 420 mm x 260 mm x 370 mm
Color Blue
Ambient Temperature -10C to +50C
Product Type Helical Reduction Gear Box

Lubrication Type Splash Lubrication
Customization Available as per customer requirement
Manufacturing Process CNC Machined
Application Industrial drives, conveyors, mixers, crushers
Alignment Exactly machined for perfect alignment
Housing Material Cast Iron
Surface Treatment Powder Coated
Gear Teeth Finish Precision Ground
Service Life Designed for Extended Operation
Gear Ratio 5:1 to 25:1
Gear Material High Grade Alloy Steel
Output Shaft Type Solid Shaft
Installation Orientation Horizontal / Vertical

Product Description

Specification

Minimum Order Quantity	1 Piece
Gear Type	Helical
Usage/Application	Industrial
Brand	J D Automation
Application	Printing Industry, Packaging Industry, Oil Mill etc
Power (HP)	0.5 HP
Material	Mild Steel
Orientation	Horizontal, Vertical
Mounting	Flange, Foot
Input Speed (rpm)	1500 rpm
Gear Ratio	5-51
Voltage	230 to 415V

Superior Material & Precision Engineering

Crafted from high-grade alloy steel and protected with a powder-coated cast iron housing, this gear box exemplifies durability and strength. The gears are manufactured via CNC machining and finished with precision grinding, ensuring they offer smooth operation, optimal efficiency, and minimal wear for extended service life in continuous industrial use.

Reliable Performance & Versatile Application

Designed for industrial usage, including conveyors and crushers, this gear box supports both horizontal and vertical installation. It operates at 415 V AC with a frequency of 50 Hz, providing high efficacy and up to 200 kW power. The solid output shaft, ball bearing support, and natural air cooling enable consistent, quiet performance under varied industrial conditions.

Customization & Safety Features

Choose configurations that suit your specific needs, with options for gear ratios, mounting style, and alignment. Overload protection and a sealed, splash lubrication system ensure long-term reliability. The unit adheres to IS: 325/IEC standards and is designed to function in ambient temperatures from -10C to +50C, guaranteeing operational safety.

FAQ's of Helical Reduction Gear Box:

Q: How is the Helical Reduction Gear Box installed in an industrial setup?

A: The gear box supports both horizontal and vertical installation orientations and is typically foot-mounted. Clear alignment via CNC machining ensures straightforward and precise mounting, and the process can be tailored as per customer requirements.

Q: What materials and manufacturing processes are used in the gear box?

A: High-grade alloy steel is used for the gears, and the housing is made from robust cast iron. Every gear is CNC machined and precision ground, then powder-coated for enhanced surface protection and longevity.

Q: Where can this gear box be effectively used?

A: This gear box is ideally suited for industrial drives, conveyors, mixers, and crushers across diverse sectors where reliable torque transmission and efficient performance are essential.

Q: What benefits does splash lubrication provide in this gear box?

A: Splash lubrication ensures consistent lubrication of all moving components, minimizes maintenance requirements, and enhances operational longevity by reducing friction and heat buildup.

Q: When should the gear box be considered for replacement or upgrade?

A: Given its design for extended service life with robust construction, replacement should only be necessary if operational requirements change, extreme overload occurs, or as part of scheduled plant upgrades.

Q: How does overload protection work in this gear box?

A: The integrated overload protection mechanism safeguards the internal components from excess mechanical loads, preventing damage and extending the overall service life of the gear box.

Q: What customization options are available for the Helical Reduction Gear Box?

A: Gear ratio, output shaft type, mounting orientation, and dimensions can be customized to suit specific operational and installation needs. This ensures optimal integration into a wide range of industrial systems.

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